Plastic Material Selection Guide

Which material is suitable for your project? CNC machining VS. Injection Molding.

CNC Machining Manufacturer in China

Material Selection Application Policy

Material selection is a crucial step in component design. The goal is to select the most suitable materials that enable products, equipment, and structures to operate as needed, have an expected lifespan, and can be produced at cost, rather than achieving good profit margins.

Usability of materials

We evaluate how each plastic performs in your operating environment – temperature, chemical exposure, mechanical load and wear – to ensure the material meets your functional requirements over the full service life of the part.

Craftsmanship of materials

We assess how each grade behaves during CNC machining – chip formation, heat sensitivity and dimensional stability – to select materials that machine cleanly and hold tolerances down to +/-0.01mm.

Economy of materials

We balance material cost against machining time, tool wear and scrap rates to recommend the most cost-effective grade that still meets your performance requirements – no over-specifying expensive plastics.

Because We Can

China-Based Strengthen
Manufacturing Network.

Leland owns factories and works with highly vetted partners in China. This extensive network allows for fast production and scalable capabilities for custom plastic and metal parts, ensuring high quality and reliability for all your projects

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CNC Machining Manufacturer in China

Materials selection process

By adopting strict methods in the material selection process and focusing on selecting materials that optimize product performance, reliability, and cost.

Performance Decoding

We work with customers to analyze the working conditions of parts , and translate functional requirements into specific material performance indicators (such as strength, hardness, wear resistance, corrosion resistance, fatigue strength, thermal conductivity, etc.).

DFM Collaboration

Consider the compatibility between materials and processing techniques in advance. For example, discussing the differences in machinability, heat treatment deformation, surface treatment, and other aspects between different materials (such as aluminum alloy vs. stainless steel), and providing suggestions for design

Full Lifecycle Cost

Not only considering the unit price of materials, but also comprehensively evaluating processing costs, post-processing costs, and potential failure costs, providing customers with a total holding cost analysis.

CNC Machining Material Available

Our team has years of experience working with engineering plastics such as UHMW, nylon, PTFE, Delrin, and PEEK. Every component is produced under strict quality control to ensure the highest level of consistency and performance. From prototypes to small-batch production, we deliver precision plastic machining that supports industries including medical, aerospace, automotive, and electronics.

Plastic Material Comparison Chart

Use this chart to shortlist materials by strength, temperature and chemical resistance. Click any material for its full machining guide, or send us your drawing for a free material recommendation.

MaterialStrengthMax TempChemical ResistCostBest For
PEEKHigh260°CExcellent$$$$$Medical, Aerospace
PTFEMedium260°CBest$$$Chemical, Food
POMHigh100°CGood$$Gears, Bearings
PBIVery High340°CExcellent$$$$$Extreme Environments
PPSUHigh180°CExcellent$$$$Medical, Sterilizable
PCTFEMedium150°CExcellent$$$$Cryogenic, Semiconductor
FR4 / G10High140°CGood$$Electrical, PCB
Nylon (PA6)High120°CFair$General Mechanical

Cost is relative: $ = economical, $$$$$ = premium. Values are typical grades; confirm against your specific datasheet.

In-Depth Material Machining Guides

Explore our dedicated guides for high-performance and hard-to-machine plastics:

Material Selection FAQ

How do I choose the right plastic material for my CNC machined part?

Start with your operating environment: continuous temperature, chemical exposure, mechanical load and wear. Then match those requirements to material properties using our comparison chart above. Finally, factor in machinability and budget. Our engineers provide a free DFM review and material recommendation with every quote – just send your drawing.

What is the strongest plastic for CNC machining?

PBI (polybenzimidazole) offers the highest tensile and compressive strength of any machinable thermoplastic, roughly 60 percent stronger than PEEK. For most high-strength applications below 250 degrees C, PEEK provides the better balance of strength, machinability and cost.

Which plastic withstands the highest temperatures?

PBI operates continuously at 340 degrees C, the highest of any machinable plastic. PEEK and PTFE both handle 260 degrees C continuous. For short-term or lower-load high-temperature use, PI (polyimide) and PPS are also strong candidates.

What plastic is best for medical device components?

PEEK and PPSU are the top choices for medical CNC parts. Both are biocompatible (USP Class VI), withstand repeated autoclave sterilization, and machine to tight tolerances. PPSU is often preferred for instruments requiring thousands of sterilization cycles.

PEEK vs PTFE vs POM – how do I choose between them?

Choose PEEK for high temperature and strength (medical, aerospace). Choose PTFE for unmatched chemical resistance and low friction (seals, food, chemical). Choose POM (Delrin) for precision gears and bearings where cost matters and temperatures stay below 100 degrees C.

PEEK CNC machined parts - high-performance engineering plastic
PEEK Material
PPS CNC machined parts - high-temperature resistant plastic
PPS Material
PVDF CNC machined parts - chemical resistant plastic
PVDF Material
PMMA acrylic CNC machined parts - transparent plastic
PMMA Material
PCTFE CNC machined parts - cryogenic grade plastic
PCTFE Material
Polycarbonate PC CNC machined parts - impact resistant
PC Material
PEI Ultem CNC machined parts - aerospace grade plastic
PEI Material
POM Delrin CNC machined parts - precision gears and bearings
POM Material
PSU Polysulfone CNC machined parts - sterilizable plastic
PSU Material
PAI Torlon CNC machined parts - high-strength plastic
PAI Material
ABS CNC machined parts - cost-effective prototyping plastic
ABS Material
PVC CNC machined parts - industrial grade plastic
PVC Material
PEEK CNC machined parts - high-performance engineering plastic
PI Material
PA6 Nylon CNC machined parts - wear resistant plastic
PA6 Material
G10 fiberglass CNC machined parts - electrical insulation
G10 Material
Polyimide PI CNC machined parts - extreme temperature plastic
PTFE Material
PEEK CNC machined parts - high-performance engineering plastic
PET Material
FR4 CNC machined parts - PCB and electrical insulation
FR4 Material

CNC Machining Tolerance

Our CNC machining capabilities deliver precision tolerances down to ±0.01mm, adhering to ISO 2768-mK standards for dimensional consistency. This ensures seamless component mating and optimal functional performance across all machined parts.

Min Wall Thickness0.5mm
Min End Mill Size0.5mm
Min Drill Size1mm
Maximum Part SizeCNC Milling: 4000×1500×600 mm
CNC Turning: 200×500 mm
Minimum Part SizeCNC Milling: 5×5 ×5 mm
CNC Turning: 2×2 mm
Lead Time15 bussiness days for most projects.
Delivery of simple parts can be as fast as 1 day.
CNC Machining Manufacturer in China

Design Guidelines for CNC Machining

Optimize your designs for CNC manufacturability with our expert guidelines. Our engineering team provides DFM (Design for Manufacturing) feedback to ensure optimal performance, cost efficiency, and precision in custom machined parts.

RadiiIn CNC machining, sharp internal corners on a workpiece will naturally form rounded corners (radii). The depth must not exceed 12 times the diameter of the drill. For end mills, the depth must not exceed 10 times the diameter of the tool.
Threads and Tapped HolesDiameter Φ 1.5-5 mm, depth: 3 times the diameter.
Diameter Φ 5 mm or larger, depth: 4-6 times the diameter.
RapidDirect can produce threads of any specification and size as required by the customer.
UndercutsSquare profiles, full radius, dovetail profiles.
TextCNC Milling: Minimum width of 0.5 mm and depth of 0.1 mm.
CNC Turning: RapidDirect can use laser marking to create standard text for CNC turned parts.
RapidDirect can create standard text via CNC engraving or laser engraving as per customer requirements.Description

Plastic CNC Machining Solutions

Whether you’re creating a small batch of custom parts or scaling up for high-volume production, Leland custom CNC machining services offer the flexibility you need.

Custom CNC machined plastic parts
Plastic injection molding service
3D printing rapid prototyping service

CNC Machining for Various Industries

Whether you’re creating a small batch of custom parts or scaling up for high-volume production, Leland custom CNC machining services offer the flexibility you need.

CNC machined plastic parts for aerospace applications
Aerospace
CNC machined plastic components for medical devices
Medical
CNC machined plastic parts for automotive industry
Automotive
CNC machined plastic parts for robotics
Robotics
CNC machined plastic components for automation equipment
Automation
CNC machined plastic parts for semiconductor manufacturing
Semiconductor

CNC Machining FAQS

Leland will regularly share some knowledge and information about customized plastics CNC machining, Sheet Metal Fabrication, Injection Molding and how to operate 4-axis and 5-axis CNC machines to get the best-machined precision solutions.

Q:What is CNC machining?

A: CNC machining is a manufacturing process that uses computer-controlled machines to produce high-precision, complex parts with tight tolerances and exceptional surface finishes.

Q: What materials can you machine?

A: We can machine a wide range of materials, including aluminum, steel, high-performance alloys, and plastics, to meet the unique needs of our clients.

Q: What industries do you serve?

A: We serve a wide range of industries, including aerospace, medical, automotive, and energy, to name a few.

Q: What CNC machining services do you offer?

A: We offer a range of CNC machining services, including milling, turning, drilling, and tapping, to meet the unique needs of our clients.

Q: What is your turnaround time for CNC machining projects?

A: Our turnaround time depends on the complexity and volume of the project, but we are committed to delivering high-quality parts as quickly and efficiently as possible.

Q: Do you offer design and engineering support?

A: Yes, we offer design and engineering support to ensure that the final product meets our clients’ exacting standards.

Q: What is your quality control process?

A: Our rigorous quality control system ensures that every part we produce meets the highest standards of quality and accuracy.

Q: Do you offer secondary operations, such as heat treating and surface finishing?

A: Yes, we offer various secondary operations, such as heat treating, surface finishing, and assembly, to provide our clients with a complete solution for their manufacturing needs.

Q: How do I get started with PlasticPartsCustomnologies?

A: Contact us today to learn more about our services and how we can help bring your products to market faster and more cost-effectively.

TOP CNC Machining Manufacturer in China

Advantages of CNC Machining

PlasticPartsCustom’s customized plastic parts machining has the following advantages:

1.Multi-axis control:
Multi-axis linkage is machined, mainly based on four-axis and five-axis machines. By increasing the swing angle and increasing rotation coordinates to make an NC machining center with four-axis linkage and five-axis linkage.

2. Parallel machine tools:
The functions of plastic machining centers are relatively fixed. Vertical machining centers, horizontal machining centers, or combine machining centers, turning centers, etc. to form a processing system, which increases the machining range and machining capacity.

3.Tool breakage alarm:
We use infrared, acoustic emission, laser, and other detection methods to detect the tools. When CNC machining tools are found to be worn, damaged, etc., the machine will alarm promptly, automatically compensate or replace spare tools to ensure the quality of machined plastic parts, and avoid mass scrapping.

4.Tools for life management:
Unified management of multiple blades on a tool, or several machining tools working at the same time, to improve precision-machining efficiency.

5.Processing dynamic entity simulation:
During processing, the CNC machining plastics state of the workpiece can be observed at any time to prevent undesirable phenomena in processing, such as punching, over-cutting, unsharpness, unreasonable steps, etc.

6.On-line inspection of workpieces:
PlasticPartsCustom uses the imported Renishaw measuring systems to detect the workpieces in real-time during the plastics customized NC machining and to find and correct errors in time. This function can effectively avoid the problems of re-clamping and positioning caused by unqualified inspection, shortening production time, improving production efficiency, and reducing scrap rate.

7.Adaptive control:
Through the adaptive control system, the machined tool can be controlled to change the cutting amount in time, so the machining is always in the best condition, to obtain higher plastics machining efficiency and processing quality, and extend the service life of the tool.

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