Surface finish is a critical specification for CNC machined plastic parts, affecting friction, sealing performance, appearance, and cleanability. This guide explains Ra values, achievable finishes for common plastics, and how to specify surface finish correctly.

Understanding Ra Surface Finish Values

Ra (Roughness Average) is the most common surface finish parameter, measured in micrometers (µm) or microinches (µin). Lower Ra values indicate smoother surfaces.

Ra (µm)Ra (µin)DescriptionTypical Method
3.2125Standard as-machinedCNC milling, turning
1.663Smooth machinedFine feed, sharp tools
0.832Very smoothFine finishing pass
0.416Excellent finishPolishing, burnishing
0.28Mirror-likeVapor polishing (acrylic)

Achievable Surface Finish by Plastic Material

MaterialStandard Ra (µm)Best Ra (µm)Notes
PEEK1.6-3.20.4Excellent machinability
PTFE3.2-6.31.6Soft, harder to get smooth
POM (Delrin)0.8-1.60.4Excellent as-machined finish
Acrylic (PMMA)1.6-3.20.2**With vapor polishing
Nylon1.6-3.20.8May absorb moisture
PBI1.6-3.20.8Hard, good finish

How to Specify Surface Finish on Your Drawing

Include the Ra value with your callout, e.g., “Ra 0.8 µm on sealing surface.” Indicate which surfaces require finish control. For tight sealing or optical applications, specify the finish requirement clearly.

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